An engineer is planning underground insulated piping for a small district heating system, which receives heat from a central boiler plant and distributes it to three separate buildings. He is planning what he calls a “primary/secondary” piping system.
An installer is asked to use a pellet-fired boiler to supply heat to two zones of low-temperature radiant floor panels. The system includes a three-way motorized mixing valve to reduce the supply water temperature to the distribution circuits.
A heating contractor who’s trying out his first wall-mounted mod/con boiler installs it as shown above. When buying the boiler, the contractor was told to use a pair of closely spaced tees to separate the boiler and distribution system.
A designer needs to tie in an indirect water heater to a multiple boiler system. He selects a hydraulic separator for the project and connects the piping of the indirect water heater on the same side as the boilers.
The designer’s intent was to supply a low-temperature floor-heating zone, as well as a higher-temperature baseboard zone and air handler, from a thermal storage tank heated by a pellet-fueled boiler.
An installer sets up a zoned distribution system. To keep it simple, he uses the same size piping for the headers and all the distribution circuits. The heat source is a low-mass copper tube boiler with high flow resistance.
An installer who is used to boiler replacements may view the mechanical room aspects of changing from a boiler to a geothermal heat pump the same as a boiler changeout; just swapping out one “box” for another. Unfortunately, this can lead to some significant operating problems.